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Batteries utilized for lift trucks are sold in terms of amp-hour capacity, connector location, physical size and voltage. The forklift nameplate will state the right amp-hour capacity, lift truck voltage, and lowest battery weight. The lift truck Operating Manual would also include the proper battery details for the forklift.
There are 2 general types of electric lift truck batteries: Sealed or Flooded. A sealed battery is likewise referred to as "maintenance free" or VRLA and does not require the addition of water. Sealed batteries instead utilize a chemical reaction so as to maintain proper fluid level during the life of the battery. A flooded battery requires water to be added regularly to be able to ensure the correct electrolyte level within the battery.
Nearly all lift truck could accommodate a wide range of battery sizes. The battery should be chosen so as to fit inside the dimensions of the battery compartment. Nearly all battery companies could supply a battery list of appropriate sizes which are recommended for your particular forklift.
With electric forklifts, the battery is even utilized as a counterweight. The capacity of the lift truck will be based upon exact least weights of the battery. Follow the details specified on the lift truck nameplate to ensure you are using a battery which meets least weight specified.
Battery chargers must be rightly matched to the specific battery being charged. It is vital to ensure the charger has enough amp-hour capacity in order to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity should be with 10% of the amp-hour capacity of the battery so as to ensure the most efficient charging. Before commencing the charging cycle, make positive the battery is first connected to the charger. Always verify the battery details like for instance the amp-hour capacity, the battery weight and voltage with the details supplied on the battery nameplate.
Always check to be able to see if the correct type of charger is being utilized in order to charge the battery. Most of the newer chargers can safely charge numerous kinds of batteries and would thusly be labeled as able to accept all batteries. Utilizing an older charger, for instance so as to charge only flooded batteries can be hazardous if utilized for sealed batteries and damage to both battery and charger will occur. It is essential to initially consult the instruction plate on the charger in order to make sure it can accept the type of battery you wish to charge.
When dealing with flooded batteries, it is important to just add the necessary water once the battery has been charged. This habit would prevent the spattering of electrolyte out of the battery while it is being charged.
Some information utilized for improving the life of a battery include: at all times keep the battery clean regardless of kind and for flooded batteries particularly, keep their fluid levels topped up. One more general rule is to charge the battery and allow it rest for an 8 hour period before using. Utilize an "equalizing" charge every 5th charge in order to keep all cells topped up at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity prior to recharging.
Electric forklifts can be equipped together with a vast variety of equipments which monitor battery levels. There are sophisticated "Battery Discharge Indicators" that will disable the lifting circuit and sound an alarm to be able to notify as soon as the battery has been discharged to a present level. There are other simple gas gauge meters available also. Using such monitoring gadgets will help prevent truck and battery damage from severely discharging the battery through use.
