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Leaf chains are actually steel chains with a simple link plate and pin construction. The chain number refers to the lacing of the links and the pitch. The chains have particular features like high tensile strength per section area, which enables the design of smaller machines. There are A- and B- type chains in this particular series and both the BL6 and AL6 Series have the same pitch as RS60. Finally, these chains cannot be driven utilizing sprockets.
Comparably, in roller chains, all of the link plates maintain higher fatigue resistance due to the compressive stress of press fits, whereas in leaf chains, just two outer plates are press fit. The tensile strength of leaf chains is high and the most allowable tension is low. When handling leaf chains it is essential to check with the manufacturer's manual in order to ensure the safety factor is outlined and utilize safety guards always. It is a better idea to apply utmost caution and use extra safety guards in functions wherein the consequences of chain failure are serious.
Higher tensile strength is a direct correlation to the use of a lot more plates. Because the utilization of a lot more plates does not improve the utmost allowable tension directly, the number of plates can be restricted. The chains require regular lubrication as the pins link directly on the plates, generating a really high bearing pressure. Utilizing a SAE 30 or 40 machine oil is frequently suggested for nearly all applications. If the chain is cycled over 1000 times daily or if the chain speed is more than 30m for every minute, it will wear extremely rapidly, even with continual lubrication. So, in either of these conditions using RS Roller Chains will be a lot more suitable.
AL type chains are just to be utilized under particular conditions like for example where there are no shock loads or if wear is not really a big concern. Make certain that the number of cycles does not go over a hundred every day. The BL-type will be better suited under various conditions.
If a chain utilizing a lower safety factor is chosen then the stress load in components will become higher. If chains are used with corrosive elements, then they can become fatigued and break quite easily. Performing frequent maintenance is essential if operating under these types of situations.